Where Old Tyres Turn Into Sustainable Solutions

We’ve built a vertically integrated tyre‑recycling hub, where every tyre undergoes rigorous processing and quality control.

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Clean Input, Superior Output

Visual & Manual Sorting

Each tyre is inspected for embedded debris (stones, metal shards) and structural defects

Dimensional Verification

Automated gauges measure tyre size and wall thickness to classify TBR tyres accurately

Contaminant Screening

Tyres pass through air‑knife stations to remove dirt and moisture, optimizing shredding efficiency

Sample Lab Analysis

Random tyre batches are chemically tested for volatile compounds and oil residues to guarantee performance.

How It Works

Precision Recycling

Collection, Import & Procurement

We partner with tyre dealers, service centres, international importers and municipal waste facilities to secure end‑of‑life truck and bus tyres.

1

Unloading & Initial Inspection

Tyres are offloaded onto conveyor belts and undergo a visual check for non‑tyre debris (stones, metal fasteners) that could damage equipment.

2

Sidewall & Tread Separation

Automated knives split the tyre’s sidewalls from the central tread, allowing dedicated downstream processes for each component.

3

Bead‑Wire Removal

Specialised bead‑wire remover machines extract the high‑tensile steel bead wire, preserving its integrity for re‑melting.

4

Primary Shredding (Rubber Blocks)

The remaining carcass is fed into a low‑speed, high‑torque primary shredder, breaking tyres into 20–300 mm rubber blocks.

5

Secondary Shredding (Rasper)

Rubber blocks are further reduced by a shredder, yielding 5–25 mm chips that balance throughput with separation efficiency.

6

Steel Extraction

Chips pass under powerful magnetic separators, which remove 100% of embedded steel wires for recycling into construction‑grade rebar.

7

Granulation

Metal‑free rubber chips enter granulators, where it grinds them into 1–5 mm granules per client specification.

8

Fibre Separation

Granules are conveyed through air‑classifier systems that blow out textile fibres, resulting in pure rubber crumb. This step guarantees 100% fibre‑free output

9

Sieve Classification

Crumb is sieved through multi‑deck screens to segregate particles into defined mesh sizes (10‑ to 40‑mesh).

10

Fine Grinding

Under controlled conditions, select fractions undergo fine milling to produce fine mesh up to 140 mesh.

11

Final Sieving & Quality Control

We re‑sieve all output to verify particle uniformity and conduct lab tests (moisture, ash content). Batches must meet ISO 9001 purity standards.

12

Packaging & Dispatch

Approved rubber crumbs and by‑products are packed in 50 kg high‑strength PP bags or bulk jumbo bags ready to dispatch.

13

Find Our Tyre Recycling Hub

20,000

Data/number about factory

20,000

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Factory

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